What is a Cap Lining Machine?

Automatic Wad Inserting Machines or Cap Lining Machines are precisely constructed on a strong welded steel frame and fully encased in a stainless steel sheet. Service access is given through doors.

Cap lining machine uses reel liners or pre-cut liners to insert induction wads/liners into caps.

Let’s Understand the Cap Lining Machine Better:

The cap lining machine is used to insert induction wads or liners between two plastic caps, sealed together.

• The embedding and fastening of the wads inside the caps are included in this cap lining machine.
• Physically, the caps will be piled into a Vibratory, Rotary, or Elevator Hopper. The feeder ensures that the caps are delivered to the machine in a timely and orderly manner. The cap is sent to a star wheel, where it is filed in certain places.
• The wads are heaped into a column cascade (if they are in rolls) or a vibrating feeder (for loosely packaged liners, which are often EPE or Polyurethane liners) that is located above the wad picking station.
• An automatic vacuum picker loading machine is located underneath the section chute and picks up each wad and places it on the top sector of the arranging star wheel, just above caps.
• When the cap and wad reach the next station, a pusher secures the wad in the cap. The caps that have been gathered will be tallied and taken from the conveyor.
• The cap lining machine is designed to care for a variety of different shapes and sizes of caps as well as wads as a result of the addition of progress components.

THE BENEFITS OF CAP LINERS

Cap lining machines perform a variety of critical tasks and provide many advantages, including the following:

1. Authenticating the product’s integrity is important.

It is possible for a container to be opened or contaminated after the clogging and sealing processes if the cap liner is not properly secured after the procedures are completed. Furthermore, the period of seal or the best by date may be printed on the liners.

2. Convincing consumers.

When customers see a wholly sealed container, they may be confident of the product’s freshness and absence of contamination. Additionally, for liquid and semi-liquid goods, the seal prevents the substance from contaminating the inside of the lid, enhancing the customer experience.

3. Promotional graphics and communication.

Cap liners may be eye-catching, entertaining, and promotional. Manufacturers may customize cap liners with logos, exciting facts, discounts, and other text or picture choices to engage audiences after purchase better.

4. Maintaining freshness.

The physical barrier provided by a cap liner, particularly one that is completely sealed to the container’s rim, halts or slows the oxidation process, enabling the product to stay fresh for an extended length of time.

5. Elimination of leakage.

Cap liners help avoid leakage and spillage during transit and commercial storage, ensuring that goods are delivered to customers in perfect working order.

6. Preventing contamination of products.

Cap liners prohibit impurities like water spill, debris, dirt gaseous compounds, and other undesirable things from deteriorating or combining with the product.

SECTIONS OF THE INDUSTRY THAT RELY ON CLOSURE LINING MACHINES

Any business that manufactures consumable goods benefits from dependable closure lining machines that ensure the freshness and purity of its products.

Three critical industries depend on this equipment:

? Consumption & Beverage

In order to seal products into containers such as bottles, jars, and other canisters, cap lining machines must be made of FDA-approved and food-grade polymers.

? Pharmaceutical

Pharmaceuticals must conform to stringent bottling and packaging standards. Cap liners provide a complete barrier around the capsule, liquid, or other medicine, preventing leaks and reducing the danger of contamination.

? Cosmetics

Just like with medicinal products, cosmetic packaging methods utilize induction screens rather than pressure screens to produce a tight barrier against deterioration and demonstrate any possible damage. Freshness is maintained, and consistency is achieved by using an improved seal on oils, powders, balms, etc.

Why Choose Sigma CapSeal?

Sigma CapSeal is into designing and manufacturing of cap & closures machines like wad inserting or cap lining, flip top cap closing, cap assembly machines and vision inspection system. It is a brand of Electronics Devices Worldwide Pvt Ltd.

Sigma CapSeal has become one of the top solution providers in the packaging sectors with various unique solutions for fast-moving consumer goods, with over 47 years of expertise in the domestic and worldwide market.

A solid team of over 250 individuals with a culture centred on quality and service is the foundation of our capacity to Make Things Happen for our customers. We come from a wide range of backgrounds and expertise, including those in research, machine tooling, power electronics, pharmaceuticals, and fast moving consumer goods.

They use cutting-edge technology and have invested in R&D to regularly update features and design our machines to meet today’s demands and expand our global presence to become a global player.

Their customer’s first machine, built  in 1974, is still operational. With a solid design and high-quality components, our equipment is built to last.

 Today, Sigma CapSeal has manufacturing facilities in Mumbai, Vasai, Umbergaon and USA totalling to over 1,00,000sq.ft. We have dedicated Design teams for both Electrical & Mechanical R&D based out of Mumbai & Pune. Our Sales & service centres are located in Mumbai, Pune, Ahmedabad, Rajasthan, Delhi, Baddi, Kolkata, Bengaluru, Chennai and Hyderabad to offer local & quick support to our customers. Similarly, for overseas customers Sales & Service centres are based in USA, Latin America, Africa, Europe & Australia with sales spanning to over 80 countries.

Recently, they have launched the Induction Seal Check Inspection Machine, It assists you in ensuring that the seals applied to items are defect-free. Seals can have faults such as cut, burn, and leaking in various circumstances. There may also be nosebleed or loose-fitting clothing.

Mechanical and electrical systems are both present in this machine. A complete machine cabinet, camera height adjustment, and lockable rejection bin are included in the mechanical system. There is a manual camera height adjustment option in the proversion. A cabinet for the PC and UPS is also available. A PLC, UPS industrial PC with monitor, and other electrical components are included in the electrical system.

For more information- contact@sigmacapseal.com